I was forced into the copper
business, when a combination of recycling laws and
new "improved" drawing techniques, flooded the
market with cheep low grade copper.
This began to force traditional plants out of
business. I found an "old fashion" plant that was
closing and we began slow drawing and annealing pure
copper rod in inert atmospheres. Soon we were
supplying most of the specialty drawn high purity
metals used in high-end audio. This formula endured
for two decades. Recently a series of events lead us
to the ultimate knowledge and development of our
most amazing metal. Most of our
metals are being sold to audio related consumers,
however, several non audio customers purchased them
for their own unique reasons. My relationship with
two of these customers and a boost from Joe Harley
(AQ) led to this break through.
The first clue came from a
customer who we make a custom cable for. He
named it Low Thermal because it was used in
accurately measuring minute DC variations without
temperature induced variation. At the time, we gave
little thought to metal, thinking the reason for
it's superior performance was low dielectric
involvement. In retrospect it is clear that the
conductor was a big part of the equation. We had
spent considerable time working on eddy currents in
the connections, this should have been a clue.
The second clue was from a
customer that was using miles of fine copper strand
to cool micro chips in a detector used in a
cyclotron. He didn't even care if it conducted
electricity! We shared the most interesting set of
information. He had discovered that detectors quite
removed from the collider itself were responding at
distance to collisions occurring in the device. To
reduce the noise in detector chips they were bonding
fine copper strands to the chip substrates and
immersing the strands in liquid helium to cool them.
But commercial copper was loosing its thermo
conductivity around 40 degrees kelvin (-387.67° F /
-233.15° C). He was interested in our metal for its
thermal properties! As it happens, I had just
developed a very cool way of looking at strand grain
structure under high magnification. I thought I
could see his problem in the grain pictures. After
viewing them, he agreed and was willing to help me
take the next step. I had discovered by ear, that
short cuts in the refining and drawing of metals
degraded their audio performance. I knew that pure
soft metals and meticulous attention to drawing
techniques yeilded a quieter strand. For decades we
have produced the lion’s share of the copper and
silver for high-end audio. I now had the opportunity
to better understand the problem. It seemed both our
concerns related to grain structure. I had developed
methods for viewing grain structure and measuring
eddy currents in conductors and now I had a new
perspective from a different world and everything
was pointing in the same direction.
There was a correlation between
low temperature thermal conductivity and inter
transient noise in room temperature conductors! I
was pumped. I asked my customer why he thought the
thermo conductivity of some copper was
superior to others. He said that thermo conductivity
in metals was in free electrons predominantly until
about 40degrees Kelvin. At this point the free
electron supply dried up and conductivity was
phonetic (vibrations directly through the contiguous
crystalline structure). This made sense in many
ways. What we had discovered in commercial copper
was a severe shredding of the crystalline structure.
Basically, charges and heat flow are scattered by
impurities, imperfections, and inhomogeneous metal
structure.